NEW! Houdini HardwareTM — hidden from view! Door heights up to 9-foot tall! Sliding Doors & Hardware ®
Cover: 48” wide x 107” tall MDF 1 Panel Plank design (see page 36), in Grey Clouds Palette color paint finish, with NEW Houdini Hardware and stainless steel Metro 60” pull handle. This photo: 60” wide x 96” tall Double X Barnwood Knotty Alder door (see page 29) with Driftwood finish, Waggoner sliding hardware, and Gila 24” pull handle. Opposite page: 42” wide x 84” tall Contemporary Metal 12 Lite double doors (see page 43), with Black Gage hardware. WHY BARNCRAFT®? BarnCraft sliding doors are made by GlassCraft Door Company, an award-winning residential door manufacturer based in Houston, TX. GlassCraft brings its manufacturing and service excellence into producing this premium selection of sliding doors made of Mahogany, Knotty Alder, Knotty Pine, MDF, Metal and Birch. Offering premium products with numerous options at an affordable price, BarnCraft is a unique brand in the market. A harmony of design, craftsmanship, durability and affordability, BarnCraft provides an excellent choice for that perfect sliding door. ABOUT GLASSCRAFT® GlassCraft Door Company, founded in 1977, is an award-winning manufacturer of premium wood, fiberglass composite and rolling barn doors. From its 225,000 square foot manufacturing facility in Houston, Texas, GlassCraft’s team of dedicated artisans, designers and master craftsmen create a distinctive selection of the most beautiful doors and entryways available. This dedication to excellence is built into each product and continues with industry leading customer service and product warranties. 2
3 www.glasscraft.com | BarnCraft by GlassCraft | 4 STEPS TO CREATING THE PERFECT SLIDING DOOR 1. Select your door configuration. Single or double door? Bypass Double or Quadruple? Refer to the configuration information on pages 4-5 to help select your sliding door installation type. 2. Select your door. The BarnCraft® Collection offers eight different sliding door series in this catalog featuring various door designs, glass and finish options. This includes Knotty Pine Barn Doors, Knotty Alder Barn Doors, Iron Plank, Carved MDF, Contemporary Metal & Glass, Contemporary Birch, Mahogany & Glass Doors, and the Rustic Farmhouse Series. Visit www.glasscraft.com to view other GlassCraft doors that may be used for sliding door applications. 3. Select your sliding door hardware. Choose from eight heavy-duty metal sliding traditional hardware options with black or stainless steel finish options (select designs). Or select our new Houdini HardwareTM concealed hardware option. BarnCraft® traditional hardware includes nylon wheels and Houdini HardwareTM has urethane wheels – both for a quiet-glide operation (pages 6-10). 4. Select your options. Consider adding these functional and decorative options to your BarnCraft® sliding doors: • Soft-Close option for smoother and safer open/close operation (see page 12 – standard on Houdini Hardware). • Pulls and Handles in black and stainless steel finish (see pages 16-17). • Header boards for added structural support (see page 13). • Privacy Locks (see page 15). All photos, drawings, and product designs in this catalog are copyright ©2023 GlassCraft Door Company, Houston, Texas. BarnCraft, GlassCraft, GlassCraft Door, GlassCraft.net, Houdini Hardware, and the GlassCraft logo are all trademarks. Any duplication without specific written authorization from GlassCraft Door Company is strictly prohibited. All rights reserved. GlassCraft Door Company reserves the right to change product designs and product specifications at any time for any reason and without notice. Standard leadtimes may change without notice and should only be used as a guideline for placing orders. The images throughout this catalog, showing the prefinish color options offer an indication of the final appearance, but due to variations in the texture, grain and color of the wood, the actual appearance will vary. For information on product warranty please visit our website at www.glasscraft.com
4 SINGLE & DOUBLE DOOR CONFIGURATIONS Single Door Installation Double Door Installation The single door installation may be used when there is sufficient wall space to the right OR the left of the wall opening that is at least 6” wider than the actual wall opening. For instance, if your wall opening is 36” wide, then you should have at least 42” of available wall space to the right or to the left of the wall opening. Consider an extra-wide single door if you have a wider sized opening that has sufficient wall space. If wall space is available on BOTH sides of the opening, you might want to consider a double door installation. Alternatively, if there is little or no wall space on EITHER side of the wall opening, then you might consider the double BYPASS door installation. Both traditional and Houdini hardware options are available for single door installations. The double door installation may be used when this double door gives the desired appearance and when there is sufficient open wall space on both sides of the door opening. We suggest that this available wall space should be at least 2” wider than half the width of the opening. For example, if your opening in the wall is 60” wide, then half of this measurement is 30”. And you should have at least 32” (30” + 2” allowance) of wall space both to the right side and to the left side of the opening. For a double door installation, you will need 2 doors and 2 sliding door hardware kits. The rails from each of the 2 kits meet in the center above your wall opening. The Double Door Rail Connector (see page 10) is an available option that mounts across the joined ends of the 2 door rails for a seamless double door configuration. Both traditional and Houdini hardware options are available for double door installations Photography courtesy of @grandlivinghomescarolinas Photographer: @metropolisiconicshots
5 www.glasscraft.com | BarnCraft by GlassCraft | BYPASS DOUBLE /QUAD CONFIGURATIONS & OPTIONS Bypass Double or Quadruple Door Installation Traditional Hardware or Houdini HardwareTM ? The Bypass door installation may be used when this is the desired appearance and when there is INSUFFICIENT wall space to the right AND/OR the left of the wall opening for a traditional barn door installation. A double bypass installation uses two sliding door tracks instead of one. The second door track is cantilevered in front of the first track. The doors roll in front and behind each other. For a Bypass Double door installation, you will need 2 doors, 2 sliding door hardware kits plus 1 bypass rail bracket kit (see pg 14). For a Bypass Quadruple door installation (such as shown at left – see door on pg 49), you will need 4 doors, 4 sliding door hardware kits, plus 2 bypass rail bracket kits. Visit www.glasscraft.com/ video-resources/ to view installation videos. Available only with Traditional hardware options. Traditional hardware is the term used for standard “barn door” installation hardware. The door hangs from a metal rail mounted on the wall and 100% of the weight of the door is supported from this rail. The rail and door rollers are visible, and are available in a variety of roller designs and in 2 finishes — black and stainless steel. Houdini hardware is completely hidden from view. No wallmounted rail is necessary. The weight of the door is 100% on the floor, as wheels are mounted on the bottom of the door. A support track is mounted on the upper backside face of the door, and this track follows a wall mounted support that keeps the door upright and attached to the wall. The door offerings in this catalog each note if Traditional or Houdini hardware may be used. Concealed Houdini Hardware on an 8’0” tall MDF 1 Panel Plank door (see page 38) with Softened Green paint finish.
6 Traditional barn door hardware is shown throughout this catalog (see page 10) and features visible door rails mounted to the wall. The barn door used with this traditional hardware hangs from visible door rollers which roll on the door rail. All of the weight of the barn door is supported by these rollers and the wall-mounted door rail. The patent pending Houdini Hardware™ features concealed rails and rollers — this hardware is not visible on the wall, as it is mounted at the bottom edge and the back top edge of the door. Wheels mounted at the bottom of the rolling/sliding door roll directly on the floor, and carry 100% of the weight of the door. Since the door rolls on the floor, this system is not compatible with most carpet — only a very tightly weaved carpet may be compatible. The hardware is easily mounted on the wall, and is not visible even when the door is fully open or fully closed. An aluminum door track is mounted on the back of the door at the top edge. This Houdini Hardware requires doors that are 1-3/8” to 1-3/4” in thickness, and no more than 48” wide, with a weight of less than 175 pounds. Order two Houdini Hardware kits for a double-door installation. The Wall Mount is fixed to the wall at the top of the rolling door with 6 fasteners. Two rollers guide the door and keep it attached to the wall. The Wall Mount is 5.9” wide and features a vertical adjustment knob and two safety anti-jump guides to keep the door secured to the wall. The Houdini Hardware also features 2 Soft-Close Dampers that will engage when opening and closing the door to provide a smooth, safe operation. TRADITIONAL or HOUDINI CONCEALED SLIDING DOOR HARDWARE Traditional barn door hardware or concealed The Houdini Bottom Track includes 4 wheels — 2 wheels on each end of the track. These two pairs of wheels keep the door rolling smoothly even across grout lines on tile floors or joints on a wood floor. This black anodized aluminum Bottom Track can be quickly mounted under the door (Surface Bottom Mount – drawing at left below) or may be mounted inside the bottom edge of the door (Recessed Bottom Mount – drawing at right below) to completely hide the track (drawing at right below). This requires a wood door that is 1-3/4” thick and a routed side-to-side slot in the bottom edge of the door. Surface Bottom Mount Recessed Bottom Mount
7 www.glasscraft.com | BarnCraft by GlassCraft | TRADITIONAL or HOUDINI CONCEALED SLIDING DOOR HARDWARE Black Slade Traditional sliding hardware shown on a 6’8” tall Inglewood door with Gila pull and Charcoal finish. TRADITIONAL HARDWARE > NEW concealed Houdini Hardware shown on a 7’0” tall Inglewood door with Gila pull and Charcoal finish. HOUDINI HARDWARE > Inglewood door with Gila pull and Timber Wolf Antique finish. NEW concealed Houdini Hardware shown here on a 7’0” tall Inglewood door with Gila pull and Timber Wolf Antique finish. HOUDINI HARDWARETM > See door on page 46. Hardware page 12. See door on page 46.
8 features CONCEALED SLIDING HARDWARE Each HOUDINI HARDWARE KIT* includes: A Wall Mount – zinc alloy (x1) B Top Track – black anodized aluminum (x1) C Bottom Track – black anodized aluminum (x1) D Door Floor Guide – carbon steel/plastic (x1) E Hard Stop – carbon steel (Left) F Hard Stop – carbon steel (Right) G Soft Close Damper – plastic and aluminum (Left) H Soft Close Damper – plastic and aluminum (Right) I Bottom Wheel Assembly – steel/plastic/urethane (x2) J Top Track End Caps (x2: Left & Right) K Bottom Track End Caps (x2: Left & Right) L Set of Fasteners (x1) Pictured on the front cover of this catalog, our patent pending Houdini Hardware™ Kit features concealed rollers and rail, creating an uber-modern minimalist appearance. This system can be mounted and installed in 1 hour. All of the weight of the door is on the floor instead of hanging on the wall. Top Track and Bottom Track are Anodized black aluminum. Two soft-closing dampers provide smooth operation. The Wall Mount has an adjustment feature to ensure a perfect fit between the Rollers and the Top Rail. This hardware has been cycle-tested to 20,000 cycles. Premium Features: • Entire system installs onto door & wall in less than 30 minutes for basic installation • Bottom Track can be recessed into bottom edge of door or quickly surface mounted • 2 lengths available: Choice of 36” or 48” • Both Tracks may be trimmed to fit the exact width of your door up to 48” wide. • May be installed as a single door or a double door • Weight capacity of door: 175 lbs. • Houdini Hardware Kit includes all parts listed below and installation guide What door size is needed for the Houdini Hardware System? Door size depends upon the size of your opening and the installed location of the Houdini hardware installation. If the door opens completely past the wall opening, or only partially (leaving a few inches of door covering the opening to allow for easier grasp on the door pull on the back side of the door) this will also affect the required door size. Find additional door size information on page 22. Unique HOUDINI Sliding Door Hardware A B 3” C 1-3/4” 1-15/16” 30” up to 48” oor guide I H G D E F J K 2 Houdini Hardware Kits: Both Tracks may be trimmed for exact fit. • For doors up to 36” wide #BDHH36 • For doors over 36” up to 48” wide #BDHH48 • Adapter required for Contemporary Metal doors #BDHHA Houdini HardwareTM Kit Components
9 www.glasscraft.com | BarnCraft by GlassCraft | Unique HOUDINI Sliding Door Hardware Black Slade Traditional sliding hardware shown on a 6’8” tall Inglewood door with Gila pull and Charcoal finish. TRADITIONAL HARDWARE > NEW concealed Houdini Hardware shown on a 7’0” tall Inglewood door with Gila pull and Charcoal finish. HOUDINI HARDWARE > NEW concealed Houdini Hardware with a surface bottom mount shown here on an 8’ Rustic Farmhouse Horizontal door with Gila 24” pull handle. HOUDINI HARDWARETM > Houdini Hardware with recessed bottom mount on 8’ Continental 5 Lite double door, Cloud glass, Metro 60” pulls and Timber Wolf Antique finish. HOUDINI HARDWARETM > See door on page 41. See door on page 50.
10 BARNCRAFT® TRADITIONAL SLIDING DOOR HARDWARE Premium Traditional Hardware Options SLADE HARDWARE KIT BDHA01K100 - 100” Rail BDHA01K78 - 78-3/4” Rail GAGE HARDWARE KIT BDHA02K100 - 100” Rail BDHA02K78 - 78-3/4” Rail SLADE STAINLESS STEEL HARDWARE KIT BDHA01SSK100 - 100” Rail BDHA01SSK78 - 78-3/4” Rail GAGE STAINLESS STEEL HARDWARE KIT BDHA02SSK100 - 100” Rail BDHA02SSK78 - 78-3/4” Rail WAGGONER HARDWARE KIT BDHA03K100 - 100” Rail BDHA03K78 - 78-3/4” Rail PHILMONT HARDWARE KIT BDHA05K100 - 100” Rail BDHA05K78 - 78-3/4” Rail ROYAL HARDWARE KIT BDHA06K100 - 100” Rail BDHA06K78 - 78-3/4” Rail IMPORTANT NOTE: * Vintage rollers have wider diameter of 4-7/8”. All others have a 2-3/4” diameter wheel. ** BarnCraft hardware kits are designed for interior residential doors only. Ensure proper structural support for the rail to the wall for the weight and movement of the door or doors before installation. VINTAGE* HARDWARE KIT BDHA07K100 - 100” Rail BDHA07K78 - 78-3/4” Rail * (4-7/8” diameter wheels) Single Rollers only SLADE - stainless steel #BDHA01SS GAGE - stainless steel #BDHA02SS VINTAGE - black #BDHA07 SLADE - black #BDHA01 GAGE - black #BDHA02 ROYAL - black #BDHA06 WAGGONER - black #BDHA03 PHILMONT - black #BDHA05
11 www.glasscraft.com | BarnCraft by GlassCraft | TRADITIONAL HARDWARE KIT PARTS Traditional Hardware features ADJUSTABLE RAILS & QUIET-GLIDE WHEELS Hardware Kits - Adjustable Leveling Rails Each HARDWARE KIT* includes the following: A Stand-off Bracket (x5) B Rail (x1) – (see page 10) C Door Floor Guide (x1 pair) D Bolt (x5) E Bolt Wall Anchor (x5) F Lag Bolt (x5) G Lag Bolt Wall Anchor (x5) H Roller (x2) – (see page 8) I Stopper (x2) J Anti Jump (x2) K Allen Wrench (x1) L 45 mm Roller Bolt (x6) (For use on doors thinner than 1-3/4”) Optional: See pages 15-17 for optional Locks, Pull Handles, and Wall-mount floor guide. * See page 10 for complete kit information. BDPART1 Includes all screws, 2 Anti Jumps (J), 1 Floor Guide pair (C), for black rollers BDPART1SS Includes all screws, 2 Anti Jumps (J), 1 Floor Guide pair (C), for stainless steel rollers BDPART2 Includes 2 stoppers (I), and Allen Wrench (K), for black rollers BDPART2SS Includes 2 stoppers (I), and Allen Wrench (K), for stainless steel rollers BDPARTS3 Includes (6) 45 mm Roller Bolts with washers (L), for black rollers (For use on doors thinner than 1-3/4”) BDPARTS3SS Includes (6) 45 mm Roller Bolts with washers (L), for stainless steel rollers (For use on doors thinner than 1-3/4”) Steel mounting rails include an adjustability feature that allows the rails to be perfectly leveled after installation to the walls. Installation of the rails can be difficult to ensure that the rails are perfectly level. But with this unique feature, each rail can be fine-tuned for levelness after the rails have been mounted to the header or directly to the wall. This is an exclusive feature of BarnCraft sliding door hardware. Premium Features: • Rollers glide quietly and smoothly on ball-bearings. • Made of high quality powder-coated steel in black finish with stainless steel options. • 2 rail lengths available: Choice of 78-3/4” or 100”. • Weight capacity: 220 lbs. • Kits include the rollers, rail, stoppers, screws & nuts, anti-jump discs, floor guide and installation guide. • Rollers are available individually and separately from the kit. See page 8 and refer to the online catalog for more information.
12 SOFT-CLOSE OPTION FOR TRADITIONAL SLIDING DOOR HARDWARE Soft-Close Damper Option The Soft-Close option is available for Traditional Sliding Door Hardware Kits. The soft-close option is an impressive addition to your sliding door installation. Hidden from view, this mechanism ensures a quieter and safer operation of your sliding door by automatically slowing the opening or closing action. No more slamming or jamming issues. Perfect for homes with children, elderly, or those who want ease of use. Packaged 2 per box (one for opening, one for closing), these options attach by set screws directly to the back side of the rail. (These are included with the Houdini Hardware kits). Consider these product features: SOFT-CLOSE KIT — BDSC (kit includes all parts required) Double Door Rail Connector Consider installing a Rail Connector with your double doors to seamlessly join 2 rails together, end-to-end. The 2 rails appear as one continuous track for a more polished look. Available in black and stainless steel. Door Rail Options The metal rail used in the BarnCraft door installation is a very heavy duty solid steel flat bar 1-1/2” in height and 1/4” thick. One rail is needed for every door, so a double door installation needs 2 rails. The rail length depends upon the width of the door. The wider the door, the longer the rail needed. Please visit www.glasscraft.com/video-resources/ to view a video of the Soft-Close option in action. • Allows for a safer and smoother operation of the sliding door by automatically slowing the door as it glides gently and quietly into the closed or open position. • Helps to prevent slamming and accidental jamming of fingers. • Reduce noise with silent closing/opening action. Ideal for bedroom, bathroom and office installations. • Use with any of the 6 Black finished sliding door hardware options on page 8. Available in Black finish only. • Use one for closing action, and a 2nd to open. BDRC – Black BDRCSS – Stainless Steel RAIL LENGTH Fits Door Widths Black Finish Stainless Steel Finish 78-3/4” Rail up to 36”” BDRAIL78 BDRAIL78SS 100” Rail 38” to 48” BDRAIL100 BDRAIL100SS Black Finished Rail Stainless Steel Finished Rail
13 www.glasscraft.com | BarnCraft by GlassCraft | HEADER BOARD OPTION FOR TRADITIONAL INSTALLATION Installing a Header Board with the BarnCraft hardware kit adds structural support. The BarnCraft traditional hardware kit is best installed with a header board for added structural support (see examples shown throughout the catalog). With this option, the sliding door hardware is mounted directly to the header board, and the header board mounts to the wall. This method ensures that you can secure this assembly directly into wall studs. You may use any wood or plywood material for a header board. The Rustic and Barnwood header boards listed below are produced from Knotty Alder and will match your Knotty Alder door. Available finished or unfinished. The White header board option uses a solid wood board with a white laminate that can be used white or painted. NO HEADER (edge view) WITH HEADER (edge view) RUSTIC KNOTTY ALDER HEADER BOARD OPTIONS 80" Length 108” Length 1” x 4” x 80” 1” x 8” x 80” 1” x 4” x 108” 1” x 8” x 108” Stained - Traditional BDKAS4S-4-80T BDKAS4S-8-80T BDKAS4S-4-108T BDKAS4S-8-108T Stained - Distressed BDKAS4S-4-80D BDKAS4S-8-80D BDKAS4S-4-108D BDKAS4S-8-108D Stained - Antique BDKAS4S-4-80A BDKAS4S-8-80A BDKAS4S-4-108A BDKAS4S-8-108A Unfinished BDKAS4S-4-80 BDKAS4S-8-80 BDKAS4S-4-108 BDKAS4S-8-108 BARNWOOD HEADER BOARD OPTIONS Stained Finish BDKABWS4S-4-80T BDKABWS4S-8-80T BDKABWS4S-4-108T BDKABWS4S-8-108T Unfinished BDKABWS4S-4-80 BDKABWS4S-8-80 BDKABWS4S-4-108 BDKABWS4S-8-108 WHITE HEADER BOARD OPTIONS Paintable White BDKAS4S-4-80M BDKAS4S-8-80M BDKAS4S-4-108M BDKAS4S-8-108M HEADER BOARD option SOFT-CLOSE damper attachment Header Board Options
14 BYPASS OPTION FOR BARNCRAFT® INSTALLATION Bypass Door Option The Bypass door installation may be used when there is INSUFFICIENT wall space to the right AND/OR the left of the wall opening. A Bypass Installation uses 2 sliding doors and 2 sliding door tracks instead of one. The second door track is cantilevered in front of the first track, so the doors slide in front of and behind each other. Photos of this are on page 5. These traditional hardware kits are available in black finish and stainless steel. For a Double Bypass door installation, you will need 2 doors, 2 traditional sliding door hardware kits, plus 1 of these Bypass Rail Bracket Kits (5 brackets per kit). For a Quadruple Bypass door installation (as shown on page 5), you will need 4 doors, 4 sliding door hardware kits, plus 2 of these bypass rail bracket kits. Left image above: Edge view of double bypass door installation without header. A header may be used which would be installed behind both the inner rail hardware and the outer rail hardware. Black Finish. Right Image above: Stainless Steel option. Bypass Rail Bracket Kit BDDPRX Black finish (Set of 5 brackets) BDDPRSSX Stainless Steel finish (Set of 5 brackets) Note: Vintage Slider Kits are not compatible with the Bypass Bracket Kits. BYPASS RAIL BRACKET (Stainless Steel option shown) BYPASS RAIL BRACKET KIT Shown here in stainless steel finish, installed with 2 BarnCraft Birch sliding doors.
15 www.glasscraft.com | BarnCraft by GlassCraft | MORE OPTIONS FOR BARNCRAFT® INSTALLATION Privacy Locks BarnCraft doors may be installed with a locking system for privacy. Specially designed for the BarnCraft Sliding Doors, the privacy lock is made of premium quality steel. Two colors are available: black powder coated steel or stainless steel. Includes all screws and parts required for installation. Boxed individually. Not for Houdini hardware. Two sizes are available - Regular and Large. Both will work on all doors, but the Large lock looks and may function better with large doors over 28 square feet. The Regular lock measures about 1.75” x 2.25”. The Large lock measures about 3” x 3.25”. Note: GlassCraft will not prep the doors for these locks, as the lock location varies for each specific installation. Every BarnCraft traditional hardware kit includes a “Floor Guide” (at near right). Replacements may also be purchased individually. The optional Wall-Mounted Guide shown at far right mounts to the wall, instead of to the floor. This guide is an option and not included in the hardware kits. Both types are adjustable for different door thicknesses. # BDWM Wall-Mounted Guide Floor / Wall Guide Options # BDPL1SS - Regular Stainless Steel finish # BDPL1 - Regular Black finish # BDPL2 - Large Black finish # BDPL2SS - Large Stainless Steel finish # BDFG Floor Guide (replacement for kits – sold individually)
16 BARNCRAFT® DOOR HANDLES Black Pull Handles The black handles shown on this page are made of real hand wrought iron that is durable, heavy, and complements any design theme, together with your choice of BarnCraft door and sliding hardware. As these handles are all hand-made, their size and appearance will vary slightly. All are packaged with mounting screws. The VISTA mounts flush with the face of the door, and requires a mortise pocket be cut or chiseled into the door for installation. The PROSPECT is 1/4” thick, and mounts directly on the door face, and does not require a mortise pocket. The other handles shown below extend above the face of the door, and can only be mounted on the door face away from the wall. The Vista or Prospect may be mounted on the “back” side of the door. The 12” pull handles directly below are designed to be mounted with the Vista or the Prospect on the “back” side of the door, as the screw holes for each align, but they also may be used separately (without Vista or Prospect). Refer to our BarnCraft Product & Information Guide for more detail. Vista (left, 8” tall) - HP4 Prospect (right, 8” tall) - HP26 Vista - HP4 (8” tall) shown with Metro pull The 5 pull handles at right may be used with or without the Vista pull or Prospect plate, with the 12” handle on the front of the door, and the Vista or Prospect on the back side. Concord HP24 Del Mar HP25 Metro HP20 Brooklyn HP22 Sierra HP23 The 6 pull handles below and the 3 to the left all screw directly into the front face of the door. Tucson HP13 Gila HP17 San Juan HP16 12” Pull Handles 12” Pull Handles for 8” Vista or Prospect plate mount Tucson HP1324 San Juan HP1624 Gila HP1724 24” Pull Handles Santa Fe HP1 Corona HP3 Monterey HP2 Prospect - HP26 (8” tall) shown with Metro pull
17 www.glasscraft.com | BarnCraft by GlassCraft | BARNCRAFT® DOOR HANDLES Stainless Steel Pull Handles The stainless steel handles shown on this page and throughout this catalog are made of real stainless steel. As these handles are all hand-made, their size and appearance will vary slightly. All are packaged with mounting screws. The VISTA pull (shown at near left) and the PROSPECT pull (far left) mount on the face of the door. The Vista requires a mortise pocket be machined or chiseled into the door. The PROSPECT is 1/4” thick, and mounts directly on the door face, and does not require a mortise pocket. The Metro handles extend above the face of the door, and can only be mounted on the door face away from the wall. The Vista or Prospect may be mounted on the “back” side of the door. The Metro is mounted with screws from the back side of the door, which will be visible on the back side. The 12” and 16” Metro pull handles are designed to be mounted with the VISTA or the PROSPECT on the “back” side, as the screw holes for each align, but they also may be used separately (without the Vista or Prospect). Refer to our BarnCraft Product & Information Guide for additional specifications and information. Vista (Right) (8” tall) - HP4S Prospect (Left) 8” tall) - HP26S Metro Stainless Steel: Available in 12”, 16”, 48”, or 60” tall. The 12” and 16” will fit the Vista pull to mount together, or they may be used separately. Metro - HP20S (12” tall) Stainless Steel Diameter: 3/4″ Total Length: 12″ Projection: 3″ will fit VISTA pull. Metro - HP21S (16” tall) Stainless Steel Diameter: 3/4″ Total Length: 16″ Projection: 3″ will fit VISTA pull. Metro - HP60S (60” tall) Stainless Steel Diameter: 1-1/4″ Total Length: 60″ Center to Center Door Mounting Distance: 48″ Projection: 3″ Metro - HP48S (48” tall) Stainless Steel Diameter: 1-1/4″ Total Length: 48″ Center to Center Door Mounting Distance: 30″ Projection: 3″
18 TWO FINISH OPTIONS FOR THE BARN DOOR COLLECTION Barnwood Knotty Alder and Rustic Knotty Alder Textures/Finishes Option 1. Barnwood Knotty Alder features a distinctive weather-worn Knotty Alder texture with enhanced distressed marks for an authentic barn door look. This high definition texture is available unfinished (raw wood) or showcased beautifully in four factory finish stain options (see below), and heavily textured with knots, occasional holes and/or distress and machine marks. The Barnwood finish is irregular in stain, color and appearance, and features a more heavily textured grain than the Rustic Knotty Alder finish. All colors feature a hand-applied color finish to the natural Knotty Alder wood, which is then distressed with additional distress marks to simulate worm holes, cracks, splits, and wear marks. This finish does not include any clear top coat, so the colors are flat with no sheen or shine. Option 1: Barnwood Texture finish color options Option 2. Rustic Knotty Alder features the natural rustic patterns and textures of Knotty Alder as the Barnwood, but without the rough weathered look included in Option 1 above. This Rustic Knotty Alder option is not “smooth” however, and features the occasional “mill mark” and knot hole. This texture is available unfinished (photo at left is the unfinished raw wood) or factory finished in several colors as shown on the next 3 pages. The Traditional colors on the next page include the Rustic Knotty Alder texture, the stain color, and a clear urethane satin-sheen top coat. The Antique colors (page 20) are darker, and suggest an aged appearance, and the Distressed colors (page 21) add faux worm holes and cracks to the Antique option for a more rustic aged look. (Distressed and Antique are the same color). White Wash Driftwood Coal Grey Ranch Brown Unfinished Rustic Knotty Alder Unfinished Barnwood Knotty Alder NOTE: The images throughout this catalog showing prefinish options offer an indication of final appearance, but due to variations in the texture, grain and color of the wood, the actual appearance will vary.
19 GlassCraft’s nine Traditional finish color options are shown below. Traditional Finish Colors Option 2: Rustic Knotty Alder Finish Color Options Canyon Brown Traditional Cinnamon Traditional Winter Traditional Owl Grey Traditional Forest Grey Traditional Timber Wolf Traditional Natural Traditional Charcoal Traditional Slate Grey Traditional
20 Canyon Brown Antique Sierra Brown Antique Cinnamon Antique Winter Antique Slate Grey Antique Owl Grey Antique Forest Grey Antique Timber Wolf Antique Natural Antique GlassCraft’s nine Antique finish color options are shown below. Antique Finish Color Options Rustic Knotty Alder Finish Color Options
21 www.glasscraft.com | BarnCraft by GlassCraft | Owl Grey Distressed Canyon Brown Distressed Sierra Brown Distressed Cinnamon Distressed Winter Distressed Slate Grey Distressed Forest Grey Distressed Timber Wolf Distressed Natural Distressed GlassCraft’s Distressed finish color options are shown below. Charcoal (page 19) is also available in the Distressed option. Distressed Finish Color Options Rustic Knotty Alder Finish Color Options
22 HOW TO MEASURE A BARNCRAFT® DOOR & INSTALLATION VIDEOS Determine the minimum door width: Measure the distance of the inside frame opening and add 4” (A + 4” = minimum door width). This will allow the door to cover the frame opening when the door is fully closed. Determine the minimum door height: Measure between the finished floor and the top frame, then subtract 1/2” for floor clearance from the bottom of the door (B - 1/2” = minimum door height). Door may cover the existing door top casing trim if desired, or you may want your door taller than the existing opening. Add on to your door height for this. Check for minimum door clearance: A minimum clearance of 6-1/2” (C) is required, measuring from the top edge of the door to the ceiling, to accommodate the track and sliding hardware. The top of the door should be level with or above the frame opening (B). A minimum clearance of available wall space equal to the actual door width plus 2” (D) is required for the door to completely roll free of the door opening. The Bottom Track (which includes the wheels) may be mounted ON the bottom of the door or IN the bottom of the door (refer to the drawings at the bottom of page 6). The Wall Mount may be mounted overlapping the wall opening making the door handle accessible on the back side of the door. Or the Wall Mount may be located aligned with or evenly spaced back from the edge of the door opening to allow the door to open to the full width or further than the wall opening. Refer to the online installation instructions for the Houdini Hardware for specific guidelines. The door size also depends upon if your wall opening is surrounded by decorative casing or molding. (Casing cannot be more than 5/8” deep). Determine the minimum door width: Two options — either the door opens to with full width of the wall opening, or the door can partially cover a portion of the wall opening. (For instance, for a bathroom door, you may want 4 to 6 inches of door remaining accessible after opening to easily access the door pull from the bathroom side of the door). To calculate door width to open exposing the full wall opening, then measure the distance of the wall opening and add 7.5” (A + 7.5” = minimum door width. The door can be wider than this). If you want the door to be partially exposed over the wall opening on one side, then deduct the amount to be exposed from 7.5, and add the remainder to the opening width. If you want 7.5” of door to remain exposed, then the door may be the same as the wall opening width. Determine the minimum door height: For a Bottom Track mounted ON (and not IN) the bottom edge of the door, measure between the finished floor and the top frame (B in the drawing above), then add 1” (B + 1” = minimum door height). The door plus the track will be B + 3” after track installation. IF your door opening has decorative casing, then you will measure from the floor to the top of the casing and add 1” for the minimum door height. For a completely hidden and concealed hardware appearance, then mount the Bottom Track INSIDE (and not ON) the bottom edge of the door. This requires routing an edge-to-edge slot in the bottom of the 1-3/4” thick door. To determine the door height for this installation, measure between the finished floor and the top frame (B), then add 3” (B + 3” = minimum door height). The door plus the track will be B + 3” after track installation. IF your door opening has decorative casing, then measure from the floor to the top of the casing, and add 3” for the minimum door height. A B D C Measuring for your BarnCraft® Door with Traditional Hardware Measuring for a Door with Houdini HardwareTM Video Installation Guides: Video guides are available for the installation of single, double, and bypass sliding doors. https://glasscraft.com/ video-resources/
23 www.glasscraft.com | BarnCraft by GlassCraft | FAQs: 1) What is the thickness of the Barn Doors? 3/4” thick doors + 1” thick rails for a total door thickness of 1-3/4” for the Pine or Knotty Alder Barn Door series. Other door series vary in door thickness. Please check those section pages. 2) How do we determine which track length is needed? We recommend the 78-3/4” track for door width of up to 36”. For door widths of 38” up to 48” wide we suggest the 100” rail length. Double doors or by-pass doors require more than 1 rail. No tracks used on Houdini Hardware. 3) Will the Hardware work with other doors that GlassCraft offers? Yes. Visit our website at www.glasscraft.com to view other doors. 4) Is the hardware all metal and are the rollers Nylon? The wheel part of the rollers on traditional hardware are Nylon which provides the Quiet-Glide benefit. All other parts are powdercoated solid metal. Wheel axles include ball-bearings. Houdini Hardware uses Urethane wheels. 5) What does the back of the barn door look like? The Pine or Knotty Alder Barn Door series are constructed from planks of Pine or Knotty Alder wood or Knotty Alder Barn Wood. The back side will be stained or painted in the same finish as the front. If the doors come with rails or braces, these pieces will be on the front side where the rollers are facing. The MDF door series has the Design on both sides. 6) What are the dimensions of the Knotty Alder barn doors? See the diagrams at left. Other door series have different dimensions. The Iron plank doors all use 6” planks. The MDF doors, birch doors, and Mahogany doors vary according to door width, height, and design. A – Tongue-and-groove Plank ............... 6" width B – Cross Rail ...................................... 8" height (Plank style doors only) 4" height (Panel style doors) C – Vertical Brace ................................ 4" width (Panel style doors only) D – Horizontal Brace ............................ 4" height (Panel style doors only) E – Diagonal Brace ............................. 4" width k Z Mid Rail Plank Double X Double Z GlassCraft Rolling Barn Door Co 8" 8" 6" 4" A B E B PANEL DOOR Shown here with 6’8” tall X Two Panel Barn Door PLANK DOOR Shown here with 8’0” tall Z Barn Door Panel Double Z Two Panel X Two Panel 6" 4" 4" 4" 4" A D B E E E B C ADDITIONAL INFORMATION Warranty The BarnCraft Collection is backed by our guarantee of craftsmanship and premium quality. GlassCraft offers a limited 1 Year door warranty on all BarnCraft sliding doors. GlassCraft also provides its BarnCraft hardware with a guarantee of durability. Produced with strong steel and quiet-gliding operation, the BarnCraft traditional sliding door hardware and Houdini Hardware both come with a limited 5 Year warranty. Visit www.glasscraft.com for more information. BarnCraft Door Dimensions
24 KNOTTY PINE BARN DOOR COLLECTION BARNCRAFT® PREMIUM SLIDING DOORS RUSTIC KNOTTY PINE RUSTIC KNOTTY PINE Available in 8 door designs and two heights. These Pine Barn Door may be ordered in any of the 8 styles, at heights of either 7’0” or 8’0” tall. These doors are only available unfinished, ready for your paint or stain. Doors will require sanding prior to your finish process. These doors are also available in a Quick Ship Kit that includes the black SLADE hardware (see next page). 36” wide x 96” tall Rustic Knotty Pine Double Z Two Panel Barn Door shown here with black Slade hardware and Corona pull handle. These doors use TRADITIONAL HARDWARE ONLY The Knotty Pine Barn Door Collection is available unfinished (no paint or stain) only. These true plank doors are the most economical of all of the BarnCraft doors. Knotty Pine features random knot holes, mineral streaks, and the occasional check or minor crack. 3/4” thick planks: 1-3/4” thick at cross rails.
25 www.glasscraft.com | BarnCraft by GlassCraft | www.glasscraft.com Knotty Pine Barn Door Kits • 8’0” & 7’0” Tall PINE BARN DOOR & HARDWARE KIT In Stock and Ready-to-Ship! Side 1 Side 2 7’0” Quick Ship Kit (Includes 36” Knotty Pine unfinished door, Slade hardware kit, header, bonus pre-cut bars, mounting screws and bolts) 8’0” Quick Ship Kit (Includes 36” Knotty Pine unfinished door, Slade hardware kit, header, bonus pre-cut bars, mounting screws and bolts) 8 Doors in 1! — Use bonus pre-cut bars to configure the barn door in any of these designs: One Panel Two Panel Half Z Right Half Z Left Double Z Right Double Z Left X One Panel X Two Panel 7’0” 8’0” This kit includes a 36” wide pine door and Slade traditional hardware kit, plus other bonus components that make for an easy and ready-to-install product. PREMIUM FEATURES: • Includes a stainable, ready-to-paint Knotty Pine barn door showing a mid-rail design on Side 1, and a one-panel design on Side 2. • Available in 7’0” or 8’0” height, and 36” wide. • Includes high-quality Slade black hardware kit with 78-3/4” long steel rail and all required mounting hardware. Door is pre-drilled specifically for the Slade hardware. • Includes matching unfinished header for a more secure mounting and easier installation. • 8 Doors in One! Includes bonus wooden parts that are sanded and pre-cut to configure the doors in any of the barn door designs below. • Smart Packaging: All included pieces fit into one ready-to-ship, secure box with hardware components packed individually inside.
26 www.glasscraft.com Knotty Pine Barn Doors • 8’0” & 7’0” Tall This Knotty Pine door features a “1 Panel” design on one side, and a “2 Panel” design on the other. Use either side for the “front”. Doors are all 36” wide and available in either 7’0” or 8’0” tall options. Door options include 8 sliding door hardware choices and a variety of door pulls. Hardware sold separately. Unfinished only – no finish options. This Knotty Pine door features a “Double Z” design on both panels on one side of the door, and a “1-Panel” design on the back side. Doors are all 36” wide and are available in either 7’0” or 8’0” tall options. Door options include 8 sliding door hardware choices and a variety of door pulls. Hardware sold separately. Unfinished only – no finish options. Order options are: “right” or “left”. This Knotty Pine door features a “Half Z” design on the lower panel on one side of the door, and a “1-Panel” design on the back side. Doors are all 36” wide and are available in either 7’0” or 8’0” tall options. Door options include 8 sliding door hardware choices and a variety of door pulls. Hardware sold separately. Unfinished only – no finish options. Order options are: “right” or “left”. This Knotty Pine door features an “X” design on the lower panel on one side of the door, and a “1-Panel” design on the back side. Doors are all 36” wide and are available in either 7’0” or 8’0” tall options. Door options include 8 sliding door hardware choices and a variety of door pulls. Hardware sold separately. Unfinished only – no finish options. This Knotty Pine door features an “X” panel on both the upper and lower panels on 1 side, and a “1 Panel” design on the back. Doors are all 36” wide and are available in either 7’0” or 8’0” tall options. Door options include 8 sliding door hardware choices and a variety of door pulls. Hardware sold separately. Door sold unfinished only. KNOTTY PINE BARN DOOR COLLECTION 1 Panel/2 Panel Barn Door Double Z Barn Door (left or right) Half Z Barn Door (left or right) X One Panel Barn Door X Two Panel Barn Door RIGHT RIGHT LEFT LEFT
27 www.glasscraft.com | BarnCraft by GlassCraft | X Barn Door design with Rustic Knotty Alder prefinished in Natural Distressed, with black Gage hardware and Vista handle. KNOTTY ALDER BARN DOOR COLLECTION BARNCRAFT® PREMIUM SLIDING DOORS The Barn Door Design Series features Knotty Alder wood in two textures: Rustic Knotty Alder with the characteristic closed pore graining and natural wormholes, pits, and crack patterns; and the Barnwood Knotty Alder with enhanced distressed markings and a more pronounced, raised grain for an authentic weathered barnwood look. Available in 8 door designs and various sizes. All doors in this series use real 6” wide Pacific Northwest American Knotty Alder tongue-and-groove wood planks that are 3/4” thick. The 1” thick wooden cross rails or slanted rails are mounted on one side of the door and not on both sides. Total door thickness at rails is 1-3/4”. See page 23 for more barn wood dimensions and details. The Barn Door Series may be ordered in 6” width increments, from 24” wide to 60” wide, while heights are available from 80” to 96” in 2” increments. Not all of the 8 door profiles are available in all sizes. BARNWOOD KNOTTY ALDER RUSTIC or BARNWOOD The Alder Barn Door Collection is available in two different Knotty Alder textures. Rustic texture Knotty Alder is available in Unfinished, Traditional, Distressed and Antique finish options. Barnwood texture Knotty Alder features specialty finishes and heavy distress marks for an authentic weathered barn wood look and design. 3/4” thick planks: 1-3/4” thick at cross rails. See pages 28-29 for available door styles, sizes, details and options. 48” x 84” Barnwood Knotty Alder door with Double X design, Driftwood finish, black Gage hardware and Vista inset pull. These doors may use TRADITIONAL or HOUDINI HARDWARE RUSTIC KNOTTY ALDER
28 www.glasscraft.com Knotty Alder Barn Doors & Shutters • 48” - 96” Tall Plank Barn Door 36” wide x 96” tall. Shown with Barnwood Ranch Brown finish, Slade stainless steel hardware, and Metro stainless steel 48” pull. Z Barn Door 36” wide x 96” tall. Shown with Winter Distressed finish, Royal hardware, and optional Corona pull handle. Mid Rail Plank Barn Door Double Z Two Panel Barn Door 36” wide x 96” tall. Shown here unfinished, with Philmont hardware and optional Tucson 24” pull handle. All Knotty Alder doors are available in your choice of sizes at no additional cost. These doors are sold by the square foot. KNOTTY ALDER BARN DOOR COLLECTION 42” wide x 96” tall. Shown here with Barnwood White Wash finish, Royal hardware, and optional Vista inset pull handle. Plank Height: 80” Minimum 96” Maximum Width: 24” Minimum 48” Maximum This door is available in sizes from 24” wide x 80” tall, up to 48” wide x 96” tall, in 6” increments of width, and 2” increments of height. Z Height: 80” Minimum 96” Maximum Width: 24” Minimum 60” Maximum This door is available in sizes from 24” wide x 80” tall up to 60” wide x 96” tall, in 6” increments of width, and 2” increments of height. Mid Rail Plank Height: 80” Minimum 96” Maximum Width: 24” Minimum 60” Maximum This door is available in sizes from 24” wide x 80” tall up to 60” wide x 96” tall, in 6” increments of width, and 2” increments of height. Double Z Two Panel Height: 80” Minimum 96” Maximum Width: 24” Minimum 48” Maximum This door is available in sizes from 24” wide x 80” tall up to 48” wide x 96” tall, in 6” increments of width, and 2” increments of height. Please refer to our on-line catalog and the new DoorCrafter tool for additional information and pricing for these doors. These doors may use TRADITIONAL or HOUDINI HARDWARE
29 www.glasscraft.com | BarnCraft by GlassCraft | www.glasscraft.com Knotty Alder Barn Doors & Shutters • 48” - 96” Tall Double X Barn Door 36” wide x 84” tall. Shown here with Natural Distressed finish, Waggoner hardware, and optional Gila pull handle. 36” wide x 80” tall. Shown with Owl Grey Distressed finish, black Slade hardware, and optional San Juan 24” pull handle. Two Panel Barn Door 32” wide x 96” tall. Shown with Canyon Brown Traditional finish, stainless steel Gage hardware and optional Vista pull handle. Double Z Barn Door X Two Panel Barn Door 42” wide x 96” tall. Shown here with Barnwood Ranch Brown finish, Vintage hardware, and optional Gila 24” pull. All Knotty Alder doors are available in your choice of sizes at no additional cost. These doors are sold by the square foot. KNOTTY ALDER BARN DOOR COLLECTION Two Panel Height: 80” Minimum 96” Maximum Width: 24” Minimum 60” Maximum This door is available in sizes from 24” wide x 80” tall up to 60” wide x 96” tall, in 6” increments of width, and 2” increments of height. X Two Panel Height: 80” Minimum 96” Maximum Width: 24” Minimum 60” Maximum This door is available in sizes from 24” wide x 80” tall up to 60” wide x 96” tall, in 6” increments of width, and 2” increments of height. Double Z Height: 80” Minimum 96” Maximum Width: 24” Minimum 48” Maximum This door is available in sizes from 24” wide x 80” tall up to 48” wide x 96” tall, in 6” increments of width, and 2” increments of height. Double X Height: 80” Minimum 96” Maximum Width: 24” Minimum 60” Maximum This door is available in sizes from 24” wide x 80” tall up to 60” wide x 96” tall, in 6” increments of width, and 2” increments of height. Please refer to our on-line catalog and the new DoorCrafter tool for additional information and pricing for these doors. These doors may use TRADITIONAL or HOUDINI HARDWARE
30 IRON PLANK COLLECTION BARNCRAFT® PREMIUM SLIDING DOORS Note: Doors are identical in appearance on both sides of the door. IRON PLANK The Iron Plank Collection is available in two different Knotty Alder textures: Rustic texture Knotty Alder with Traditional, Antique and Distressed finish options, and Barnwood texture with distress marks. Planks are 3/4” thick solid wood with a 1.125” metal frame. Please see page 31 for available door styles, details and options. RUSTIC KNOTTY ALDER BARNWOOD KNOTTY ALDER 36” wide x 96” tall Vertical Iron Plank Rustic Knotty Alder door with Owl Grey finish, black Slade sliding hardware, and Gila pull handle. These doors use TRADITIONAL HARDWARE ONLY
31 www.glasscraft.com | BarnCraft by GlassCraft | www.glasscraft.com Iron Plank Doors • 6’8” - 8’0” Tall The Iron Plank door features solid Knotty Alder planks surrounded with a black-steel border. The collection, sold by the square foot, offers a choice of multiple stain and paint options and a variety of sizes. FEATURES: • Available in Rustic Knotty Alder and Barnwood finish options (see pages 18-21). • Available with either vertical or horizontal plank options. • Metal door edge is 1.125” in thickness, and is powder coated in a flat black finish. • Knotty Alder door planks are 3/4” thick. • Available assembled only. Complement these Iron Plank sliding doors with BarnCraft hardware kits and handles. See page 10 for all available BarnCraft sliding hardware options and pages 16-17 for all pull handles. THE IRON PLANK BARNCRAFT® COLLECTION Vintage Industrial Look 42” wide x 96” tall. Shown with Winter Antique finish, Royal hardware, and Vista pull handle. 36” wide x 96” tall. Shown with Owl Grey Antique finish, Slade hardware, Vista pull. Horizontal Iron Plank Height: 84” Minimum 96” Maximum Width: 24” Minimum 48” Maximum This door is available in sizes from 24” wide x 84” tall up to 48” wide x 96” tall, in 2” increments in width and in 6” increments in height. Vertical Iron Plank Height: 80” Minimum 96” Maximum Width: 24” Minimum 48” Maximum This door is available in sizes from 24” wide x 84” tall up to 48” wide x 96” tall, in 6” increments in width and in 2” increments in height. Horizontal Iron Plank Door Vertical Iron Plank Door Please refer to our on-line catalog and the new DoorCrafter tool for additional information and pricing for these doors.
32 PRIMED WHITE MDF CARVED MDF up to 9’ Tall The MDF Door Collection is produced using MDF (Medium Density Fiberboard). These doors are router-carved into various beautiful door designs. MDF doors are primed in smooth white (for your paint application) or painted in any of 9 popular colors. Please see pages 36-37 for available door styles, details and options. PAINTABLE MDF COLLECTION BARNCRAFT® PREMIUM SLIDING DOORS 36” wide x 96” tall BarnCraft MDF door in the Flush design (page 36) with Softened Green paint finish, black Gage sliding hardware and a black 24” Gila pull handle. These doors may use TRADITIONAL or HOUDINI HARDWARE
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